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  • HQ Submersible Mixed Flow Pump
  • HQ Submersible Mixed Flow Pump
  • HQ Submersible Mixed Flow Pump
  • HQ Submersible Mixed Flow Pump
  • HQ Submersible Mixed Flow Pump
  • HQ Submersible Mixed Flow Pump

HQ Submersible Mixed Flow Pump

ZQ/HQ Series Submersible Axial/Mixed Flow Pump with partially adjustable blades ( Named as“submersible pumps” in this sample specification) used new technology compared with traditional pumps. They retain many features of traditional models, such as large quantity of single unit, wide head range, and high efficiency.In  addition,  the   motors   used  to  drive  the   pumps  are  dry-type  fully-enclosed  submersible three-phase asynchronous motors, which ensure the pumps to work in a submerged manner for a long time, and this feature is not possessed by traditional models.

HQ Submersible Mixed Flow Pump

1. High adaptability

2. Less investment in pump station, and easy operation and management

3. High reliability, no vibration, and low nois

Impeller

The impeller exploited by hydraulic model conversion with highly advanced. Stable and mature with good   performance. Smaller suction diameter and good anticavitation performance ensure its smooth operation.

Shaft seal

Two or three sets of independent mechanical sealing devices ensure the motor not affected by the pump. For more reliability , installation use a tandem.

Oilchamber

Oil lubrication can used as cooling the seal, and also prevent the medium to the motor. The inner room can relieve sharp rise of the internal pressure in the oil chamber.

Advanced cable seal

The special proprietary technology forthe cable seal can prevent water or air from radially permeating into the inside of the cablethrough the cable shield. Water leakage between cable cores and capillary leakage can be avoided as well. It is convenient to dismantle or replace the cable.

Bearing

Used rolling bearings, which can bear all the axial and radial loads and be isolated from pumped medium.

Pump/ motor shaft

The pump shares the shaft with the motor. The structure is compact and the shaft extension is shortened as far as possible. The rigidity is strengthened in design, and the influence of deflection on the product’s safety andreliability is reduced. The product produces slight vibration while runningand has long seal and bearing life.

Motor

The high performance squirrel cage induction motor, used in submersible pumps, is specially designed and made by Shanghai Kaiquan according to GB755 standard. Insulation grade: F; rated frequency: 50HZ; protection class: IP68. Three VPI processes are used to ensure reliable insulation. Various voltage classes including380V, 660V, 6kV, and 10kV are available for different power requirements. We can also design and manufacture products with special voltage classes according to customers’ requirements.

Monitoring devices

The submersible pump is equipped with multiple sensors, such as a leakage sensor, an over-temperature sensor, and a water intrusion sensor. These sensors are checked and controlled by a special protector installed in the electrical cabinet. Thus, the submersible pump is under effective protection in real time.

The sample model is in accordance with industrial standard; the front part is the basic model of the submersible pump, and the rear shows some further details.

The performance curves in this specification areonly abouteven angles, and the practical angles (including even angles and odd angles) are subject to the parameters provided by the company’s technical department.

Sensor Placement and Function of Low voltage motor

Control cable number 1-8 1-2 1-3 1-5 6-7
Sensor Thermal sensor JW6A (120℃) Guard electrode againstwater intrusion in junction box Moisture sensor in motor casing Guard electrode against water intrusion   in oil chamber Bearing
temperature
sensor PT100
Resistance in normal state 0 ≥ 120k Ω ≥ 120k Ω ≥ 30k Ω ~ 100 Ω  at 0℃
Resistance in fault state Act when winding temperature is above 120℃ Water intrusion in junction  box, resistance< 120k Ω Water  intrusion in motor, resistance<120k Ω Water intrusion in oil chamber with water content up to 10%,
resistance  of oil  water mixture <30k Ω
~ 136 Ω at 95℃

Notes:

(a) The sensors listed above are the basic configurationof low pressure pumps. Customers can also make some changes to them, but shall specify the changes in thecontract.

(b) 3350ZQ ,400HQ and below dimension pump only equip Wiring thermal sensor, Terminal box moisture sensor, and Motor Casing moisture sensor.

High voltage motor Protection Sensor specifications

Sensor No. (1) (2) (3) (4) (5) (6) (7) (8) (9)
Cable No. 6,7,19 1,5 21,22,23 1,3 10,11,12 13,14,15 16,17,18 1,2 8,9,20
  Sensor PT100 temperature sensor Electrode PT 100
temperatur
e sensor
Electrode PT 100 temperature sensor PT 100 temperature sensor PT100 temperature sensor Electrode PT 100 temperature sensor
  Function M onitor thrust bearing temperature Monitor oil chamber temperature M onito lower bearing temperature Protect motor prevent water intrusion in motor M onitor phase-A temperature,and protect motor Monitor phaseB temperature,and protect motor Monitor phase-C temperature,and protect moto Alarm against water ntrusion in jundion box Monitor upper bearing temperature
Resistance       inormal state ~100Ω at
0℃
230k0 ~100Ω at 0℃ ≥ 120kQ ~100Ω at 0℃ ~100Ω at 0℃ ~100Ω at 0℃ ≥ 120kQ ~100Ω at 0℃
Resistance in fault state ~136Ω at 95℃ <30kΩ when relative humidity ≥ 95% ~1360 at
95℃
<120kQ ~151Ω at 135℃ ~151Ω at 135℃ ~151Ω at 135℃ <120kQ ~136Q at 95℃
  1. High adaptability

(1) Can transport clean water and lightly polluted water, with media temperature up to 40℃ and PH value of 4-10; The maximum diameter of passable particles is 100mm.

(2) Applications: urban water supply, diversion projects, urban sewage and drainage systems, sewage treatment works, power station drainage systems, water supply and drainage for docks, water network hub diversion, irrigation and drainage, aquaculture and so on.I t’s suitable for occasions requiring low head  and  large  flow  which   is  generally   below   10m.  Submersible   mixed  flow  pump  with high efficiency nad good anti-cavitation performance, are suitable for occasions with large water level variations and high head, which is generally below 20m.

  1. Lessinvestment in pump station, and easy operation and management

(1) The pump works underwater, it requires much less earthwork and structural engineering in building pump stations as well as less installation area. As a result, the construction cost could be reduced by 30-40%.

(2) Integration of motor and pump saves the time and labor-consuming on-site assembly procedure of ‘motor  –  transmission  mechanism  –  pump  axiscentering’,  thus  bringing  easy  and  fast  on-site installation.

(3) Easy management, and low cost of management and operating .

(4) It’s easy to operate with remote and automatic control.

(5) Low noise, without high-temperature area in pump stations; ensure operating environment well; fully underground pump stations could be built according to requirements, so as to retain environmental style and feature on the ground.

(6) It’s the best choice to solve flood prevention problems for motors installed in pump stations that are located along rivers and lakes with great water level fluctuations. In addition, by saving the long axis and intermediate bearings between motor and pump, the unit could run more stably and reliably.

  1. Highreliability, no vibration, and low noise ZQ,HQ series submersible axial flow pump,mixed flow pump

(1) With excellent  hydraulic  model, ensure  users’ performance  requirements.  Interchangeability with traditional  models  for  users  to  choose.  There  are  a  series  of these  pumps,  which  have  awide high-efficiency  range,applicability to different working conditions,  high  energy efficiency, and  low operating costs.

(2) The double or triple mechanical seals prevent leakage. Adequately lubricated special thrust bearings with reasonable structure design and long service life are adopted.

(3) With Grade F insulation, and come with temperature protection, monitoring, leakage sensor and other warning units.

(4) With good cooling conditions as submersible in water, Operating stable with minimal vibration, and low noise.

Application of Submersible Pumps Installed in Sled Type

Advantages of sled-type installation for submersible pumps:

1. Pumps canbe installed on sloping concrete foundations  or natural   slopes. Concrete pumping station can be saved by laying pump truck rails.It can save civil engineering investments. The pumps can be used for flood control and  emergency flood drainage. This installation method can be adopted in building irrigation and drainage pumping stations in rural areas.

2. Convenient  installation.Because the submersiblepump and the sled have been assembled together at factory, it only needs to put the entire pump unit on the slope on the   site and connect to the outlet conduit before pumping.

Sled-type Installation Dimensions for 300-900 (caliber) Submersible Axial/Mixed Flow Pumps
Item Pump code H H1 H2 D D0 D1 L L1 a
1 300ZQ 320 300 1050 450 300 300 1900 150 30
2 350ZQ 360 810 1170 500 450 400 2100 170
3 500ZQ 450 890 1340 700 670 500 2800 190
4 600ZQ 620 940 1560 850 850 600 3200 220
5 700ZQ 700 1020 1720 950 850 800 3500 220
6 700ZQC 800 1120 1920 1050 980 800 3500 220
7 800ZQ 850 1200 2050 1150 1020 1000 3600 250
8 900ZQ 900 1240 2140 1350 1050 1200 3800 250
9 400HQ 360 810 1170 600 450 400 2500 170
10 500HQ 450 890 1340 800 650 600 3000 190
11 600HQ 620 940 1560 900 750 600 3100 220
12 700HQ 700 1020 1720 1100 850 800 3500 220

Sled-type pump performance reference  to the corresponding submersible pump,   we   will deliver final drawing   when customer decide to order.

Other application for different installation form in actual project

Open flow hydraulic deisign reference

Open suction boxes (suction sumps) have been widely used in small and medium-sized pumping stations due to their simple structure and easy construction. Researchers both at home and abroad have paid much attention to the hydraulic design of this kind of suction box, and have conducted many experimental studies. Many researchers propose their design rules for open suction sumps in the form of empirical coefficients, which are based on experimental results. However, these rules proposed by different researchers vary wildly, and there has not been a unified or optimal hydraulic design rule so far.

Dimensions of suction sump Japanese  Society of   MechanicalEngineers British
Hydromechanics
Research
Association
American
Hydraulic
Institute
Standards
(HIS)
Field measurement
at Liyang
Shuangqiao
Station
Recomme
ndation
Use conditions
Sump width B/DL 2.0-2.5 2-3 2.6-2.8 2.0-2.5 2.0-2.5 Take smaller value for smallpumps, bigger value for largepumps.
Pump spacing
B/DL
2.0-2.5 2-3 2.6-2.8 2.0-2.5 2.0-2.5 Take smaller value for small  pumps, bigger value for largepumps.
Clearance  from the  floor P/DL 0.5-0.75 0.5-0.75 0.52-0.59 0.5-0.7 0.5-0.7 Take smaller value for smallpumps, bigger value for largepumps.
Back wal distance
T/DL
0.8-1.0 0.75 1.2-1.4 0.5-0.75
Sump length XL/DL 4.0 8.0 5-8

Bell mouth diameter, DL, is generally taken as the basic parameter of hydraulic design for open suction boxes (suction sumps) for the following reason. Water flow first flows through the

cylindrical surface between the bell mouth and the baseplate of the suction box, and then enters the pump through the bell mouth. Thus, it is natural to

take bell mouth diameter as the basic parameter in determining suction box dimensions.

However, the problem is that the suction bell has not yet standardizedand bell mouth diameter is variable. The ratio of bell mouth diameter to impeller diameter is different in different cases.  Taking DL as the basic parameter may cause confusion to the hydraulic design rule, and thus is inappropriate. If the suction bell can be standardized, then it would be the same to take bell mouth diameter or impeller diameter as the basic parameter of hydraulic design forsuction boxes. Otherwise, impeller diameter shall be taken as the basic parameter.

In this sample specification, our company takes impeller diameter, D0, as the basic parameter in determining various parameters.

According to Optimal Hydraulic Design for Suction Boxes of Pumping Stations, recommendations for open suction boxes are as follows:

(1) Clearance from the floor P

Clearance from the floor is recommended to be P = (0.68-1.2) D0, and it is recommended to   take a smaller value for large bell mouth diameter (1.67 D0) anda larger value for small bell    mouth diameter (1.46D0). For larger or smaller bell mouth diameter, P should be taken within this range.

(2) Back wall distance T

Basically, back wall distance is unaffected by bell mouth diameter. When water is pumped through the suction bell, some water flow will be inevitably sucked into the pump from the back of the suction bell, so it is necessary to keep a certain back wall distance. However, an overly   large back wall distance would increase water flow’s degree of freedom in the back wall space, as well as increase the possibility of vortex strip, so it needs to increase immersion depth.

According to the results of optimizing calculation, T should be (0.8-1.0) D0 to meet the requirements.

(3) Sump width B, pump spacing B

The suction sump should be wide enough to ensure some water flow can be sucked into the     pump smoothly from both the sides and the back of the suction bell, but an overly-wide suction sump would not only be meaningless, but also increase civil engineering investment. The optimal sump width is determined by bell mouth diameter to some extent. According to the results of optimizing calculation, the recommended sump width is (3.5-4.5) D0. It is recommended to takea smaller value for a large bell mouth diameter anda larger value for a small bell mouth diameter.

(4) Sump length XL

Under the condition of water flowing in a forward direction, it is necessary to make the suction sump long enough to ensure water flow becomes generally uniform before arriving at the suction bell. Sump length could be determined by the upper structure of the pump house, and it is generally (7.0-8.0) D0. Under the condition of water flowing in a side direction, it needs to increase sump length or take necessary current controlling measures. Determination of sump length has nothing to do with bell mouth diameter.

(5) Plane shape

As revealed by calculation results, plane shape of the suction sump has little influence on the pump’s working condition. However, according to experimental data, plane shape has some   effect on the suction sump’s hydraulic loss, with a heart shaped sump having the smallest hydraulic loss and rectangular sump having the largest hydraulic loss.

Optional Accessory Equipments

Float Valve

Clap door outside and connection dimensions

D D1 D2 n-Φd Weight   (kg)
300 395 440 12-Φ23 15 82
400 495 540 8-Φ23 22.5 90
500 600 645 12-Φ23 15 101
600 705 755 12- Φ 27 15 148
700 810 860 12- Φ27 15 180
800 920 980 12-Φ27 15 240
900 1020 1075 12-Φ27 15 315
1000 1120 1175 12-Φ30 15 405
1200 1320 1380 12- Φ 30 15 448
1300 1430 1500 12- Φ 30 15 665
1400 1520 1575 12- Φ 30 15 891
1600 1760 1830 12- Φ 36 15 Contact with  manufacturer
1800 1970 2045 44- Φ30 4.1

D D1 D2 n-Φd Weight   (kg)
300 395 440 12-Φ23 15 82
400 495 540 8-Φ23 22.5 91
500 600 645 12-Φ23 15 97
600 705 755 12- Φ 27 15 154
700 810 860 12- Φ 27 15 188
800 920 980 12-Φ27 15 213
900 1020 1075 12-Φ27 15 282
1000 1120 1175 12-Φ30 15 330
1200 1320 1380 12- Φ 30 15 388
1300 1430 1500 12- Φ 30 15 649
1400 1520 1575 12- Φ 30 15 856
1600 1760 1830 12- Φ 36 15 Contact with  manufacturer
1800 1970 2045 44- Φ30 4.1
Intelligent Comprehensive Protector for Submersible Pumps

1. Theintelligent controller for submersiblepumps is mainly used to monitor overheating and water intrusion, which are caused by faults during the operation of submersible pumps, so as to ensure the normal working of theequipment. The controller is provided with 485 output interface which enables multiple point communications anddata processing through computers in real time. The controller is equipped with SCM. Besides its powerful functions, designers take a series of anti-jamming measures to cope with the special working circumstances of submersible pumps, so as to ensure its reliable operation. The input end of the sensor has high voltage impact resistance, and thus it is applicable in the working environment of pumps. This controller is very    suitable for being used together with pumps.

1.1 Intelligent controller for submersible pumps

The controller uses PT 100 platinum resistance as the bearing temperature sensor, JW6A as the winding temperature alarm sensor, and electrode switches to guard against water intrusion in the motor, oil chamber, and junction box. The controller has two working modes: monitoring mode and quitting mode.

Monitoring mode: under this mode, the customer can set bearing temperature limit on the controller. When the bearing temperature exceeds the limit, the controller will give an alarm. Whenthe winding temperature (JW6A) exceeds the limit or water intrudes in the motor, oil chamber, or junction box, the indicator in the alarm category display box will turn on. Meanwhile, the corresponding alarm relays, KS and KJ, will shut, and the signal can be used to connect indicators and control devices in the external circuit.After the fault is removed, the alarm sound can be stopped by pressing the reset button on the front panel. There is a reset output terminal on the back panel as well, which can be used to connect with the external reset button.

Quitting mode: under this mode, the controller canonly indicate bearing overheating, winding overheating (JW6A), and water intrusion in the motor, oil chamber, and junction box. The controller can show the real-time temperature of the bearing, and the alarm category display box can tell fault category. However, the corresponding relays, KJ and    KS, will not output signals (no action), and there will be no alarming sound.

1.2 Intelligent controller for submersible pumps II

The controller uses PT 100 platinum resistance thermometers as the bearing temperature sensorand the winding temperature alarm sensor, and has an alarm function against water intrusion in the motor, oil chamber, and junction box. The customer can set temperature limitsrespectively for the bearing and the winding. When the bearing temperature or winding temperatureexceeds the limit or water intrudes into the motor, oil chamber, or junction box,  the indicator in the alarm category display box will turn on. Meanwhile, the corresponding alarm relays, KS and KJ, will shut, and the signal can be used to connectindicators and control devicesin the external circuit. After the fault is removed, the alarm sound can be stopped by pressing the reset button on the front panel. There is a reset output    terminal on the back panel as well, which can be used to connect to the external reset button.

Quitting mode: under this mode, the controller can only indicate bearing overheating, winding overheating, and water  intrusion in the motor, oil chamber, and junction box. The controller can show the real-time temperature of the bearing and the winding, and the alarm category display box can tell fault category. However, the corresponding relays, KJ and KS, will not output signals (no action), and there will be no alarm sound.

1.3 Intelligent controller for submersible pumps III

The controller usesJW6A as the winding temperature alarm sensor and electrode switches to guard against water intrusion in motorand junction box. The controller has two working modes: monitoring mode and quitting mode.

Monitoring mode: under this mode, when the winding temperature exceeds the limit or water intrudes into the motoror junction box, the controller will give an alarm. When the winding temperature exceeds the limit or water intrudes in   the motor or junction box, the indicator in the alarm category display box will turn on. Meanwhile, the corresponding alarm relays, KS and KJ, will shut, and the signal can be used to connect indicators and control devices in the external circuit. After the fault is removed, the alarming sound can be stopped by pressing the reset button on the front panel. There is a reset output terminal on the back panel as well, which can be used to connect to the external reset button.

Quitting mode: under this mode, the controller can only indicate winding overheating (JW6A), and water intrusion into the motor and junction box. The alarm category display box can tell fault category. However, the corresponding relays, KJ and KS, will not output signals (no action), and there will be no alarm sound.

Instructions for Ordering

1. When ordering, you shall specify the name and modelof the submersible pump, number of units, installation method, range of complete sets, starting mode, head, flow rate, power, voltage, water quality, and materialsofmain parts. Note that the head means total head including all the head loss of the pump unit. If you are not sure about the total head, please provide the net head and installation method and ask our company to calculate the accurate total head and determine the model of the required submersible pump.

2. Please refer to the performance curves and tables in this specification to check the maximum head and minimum head. Please consult our company if the value is beyond this range.

3. When choosing installation method, it is recommended to give preference to the dimensions specified in this specification for steel shaft installation. Please consult our company if you want to change the dimensions in     the table or choose other dimensions for other installation methods.

4. Please note the range of complete sets specified in this specification. It is recommended to give preference to must-buy accessories and choose the optional accessories when required.

5. Starting modes include direct start, reduced-voltage autotransformer start, and soft start. Our company provides various starting cabinets with adedicated pump protector, automatic level controller, and logic sequence controller for pumping stations withmultiple pumps.

6. If not otherwise specified, the frequency of the power supply for the pump is 50Hz and the voltage is generally 380V. It is recommended to choose 6kV and 10kV for pumps with power exceeding 315kW. Please indicate in the contract that the requirements for ordering 50Hz and 660V products are acceptable. You can discuss special products with us which haveanother working frequency (say 60Hz) or voltage.

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