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  • KQDS Series Light Horizontal Multi-Stage Centrifugal Pump
  • KQDS Series Light Horizontal Multi-Stage Centrifugal Pump

KQDS Series Light Horizontal Multi-Stage Centrifugal Pump

KQDS Kaiquan light horizontal multi-stage centrifugal pump. It is suitable for water supply systems, air conditioning cooling, condensation systems, water treatment and other occasions, and can transport clean water or liquids similar to clean water.

The main parts of KQDS light horizontal multi-stage centrifugal pump such as impeller, guide vane middle section, shaft, etc. are made of stainless steel (the suction section and discharge section are made of gray cast iron or stainless steel). The pump is small in size, light in weight, small in vibration, low in noise, corrosion-resistant, highly energy-efficient and beautiful in appearance.

The inlet and outlet of KQDS light horizontal multi-stage centrifugal pump are at 90°. The mechanical seal operates smoothly and has no leakage. The motor equipped with it has high efficiency, high insulation level and high protection level.

This product complies with GB/T 5657 <<Centrifugal pump technical conditions (III)>> standard

KQDS series light horizontal multi-stage centrifugal pump

High reliability: The concentric assembly process is used to ensure the concentricity of the stator and rotor parts, with compact structure and strong rigidity. The total length of the pump body is more than 20% shorter than other manufacturers in the industry with the same parameters.

High performance: Using the excellent hydraulic model of the third generation lightweight vertical multi-stage centrifugal pump, the single-stage lift is on average more than 25% higher than that of other manufacturers, and the efficiency reaches the world’s first-class level.

Low noise: It has been tested and studied in silent rooms for many times, and the structural plan has been continuously optimized, combined with ultra-quiet bearings, to create a quiet pumping experience for customers.

No leakage: Safe and reliable automotive mechanical seals combined with unique shaft seal structural design solve customers’ maintenance worries.

Good appearance: simple but not simple, enjoy the “core dynamic” feeling.

Corrosion resistance: The main flow parts are made of 304, which has good corrosion resistance.

Speed: 2900 r/min (50Hz)

Liquid: clean water or liquid with physical and chemical properties similar to water Liquid temperature: -15-70℃

Ambient temperature: Maximum +40℃ Altitude less than 1000m

Maximum working pressure: Suction pressure + Maximum pump pressure≤2.5Mpa

Maximum suction height:

When users use it, they should consider the impact of various factors on use. The maximum suction height H should be lower than the calculated value below (negative value means backflow). Otherwise, the pump will not work properly.

H=Pb x 10.2-NPSH-Hf-Hv-Hs

Pb = local atmospheric pressure bar (sea level 1bar)       NPSH = vapor erosion head m

Hf=pipeline loss m                                 Hv= liquid saturated vapor pressure m

Hs=safety margin m (minimum 0.5m),

Example: Assume atmospheric pressure Pb=1bar, pump NPSH=2m, suction pipeline loss Hf=2.2m,

(1) When the liquid temperature is 20C, the saturated vapor pressure Hv=0.23m

H=1x 10.2-2-2.2-0.23-0.5=5.27m

(2) When the liquid temperature is 85C, the saturated vapor pressure Hv=5.89m

H=1 x10.2-2-2-5.89-0.5=-0.39m The temperature of the liquid transported by the pump needs to be reversed. When other operating conditions of the pump are the same, the suction height is also different.

Water temperature℃ 20 30 40 50 60 70 80 85 90 95 100 105
Saturated vapor pressure  (m) 0.23 0.43 0.75 1.26 2.03 3.18 4.83 5.89 7.15 8.62 10.33 12.32

The motor is a fully enclosed, air-cooled two-pole motor.

Protection level: IP55

Insulation level: F

Frequency: 50Hz

Standard voltage: 380V

KQDS rotates clockwise when viewed from the inlet end.

① KQDS series water pumps are lightweight horizontal multi-stage centrifugal pumps. The motor is horizontal, and the water pump inlet and outlet are at 90°.
② The mechanical seal has good sealing effect and long service life. The impeller and middle section are stamped and welded from stainless steel plates. The shaft and outer shell are also made of stainless steel. The pump body is compact in structure and light in weight.
③ The suction section and discharge section of the KQDS pump are made of stainless steel or gray iron and are in contact with the fluid.
④ The transported liquid enters the impeller from the suction section. Under the action of the high-speed rotating impeller, the liquid enters the second-stage impeller through the middle guide vane. This continues, and finally the liquid enters the discharge section and is discharged from the outlet of the discharge section.
⑤The axial thrust of this series of pumps is borne by the motor bearings. When users overhaul the water pump, they should also replace the bearings of the motor.

Application areas
  • Water supply system,
  • condensation system,
  • air conditioning system,
  • water treatment,
  • industrial flushing,
  • other specific uses
Material table

Material table KQDS25-2, 32-4

NO. Name Material AISI/ASTM
1 Suction section. Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9
2 The middle part of the water inlet. stainless steel. AISI304
3 Outer shell. stainless steel. AIS1304
4 Bearing middle section Stainless steel + carbide
5 impeller stainless steel. AIS1304
6 middle section stainless steel. AIS1304
7 Pump water section stainless steel. AIS1304
8 spit out segment Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9
9 motor
10 Drain plug. stainless steel.
11 Machinery Seal silicon carbide
12 axis. stainless steel. AIS1304/431
13 Supporting feet stainless steel. AISI304/431
14 Imported reverse flange Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9
15 Exit reverse flange Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9

Material table KQDS40-8、50-12、50-16、50-20

No. Name Material AISI/ASTM
1 Suction section. Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9
2 Bearing middle section Stainless steel + carbide
3 Outer shell. stainless steel AIS1304
4 middle section stainless steel AIS1304
5 Pump water section stainless steel AIS1304
6 spit out segment Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9
7 Machinery Seal silicon carbide
8 motor
9 Drain plug. stainless steel
10 impeller stainless steel AISI304
11 axis. stainless steel AIS1304/431
12 Into water section. stainless steel AIS1304
13 Supporting feet stainless steel AIS1304
15 Imported reverse flange Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9
16 Exit reverse flange Gray cast iron/stainless steel. HT250/ZG07Cr19Nig
Attached pictures

KQDS25-2,32-4

No. Name Material AISI/ASTM
1 Imported reverse flange. Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9
2 Exit reverse flange. Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9

KQDS40-8, 50-12, 50-16, 50-20

No Name Material AISI/ASTM
1 Imported reverse flange. Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9
2 Exit reverse flange. Gray cast iron/stainless steel. HT250/ZG07Cr19Ni9

Installation of water pump
  • When installing the pump, attention should be paid to the height difference between the suction liquid level and the pump water inlet to ensure that when the pump is working, the sum of the pressure loss in the suction pipeline, the liquid saturated vapor pressure and the height difference does not exceed the capacity of the pump. Allow vacuum height to be drawn up.
  • In order to prevent debris in the pipeline from entering the pump, a filter should be installed in the water inlet pipeline, and its flow cross-section should be greater than twice the cross-section of the pipe.

  • The water pump must be installed on the foundation. Place the pump on the foundation and use a level to check the level of the base.
  • When installing the water inlet and outlet pipes, their connection directions should be consistent with the marks on the base. And care should be taken not to concentrate the weight and stress of the pipeline on the pump.
  • Check whether the power supply voltage and frequency are consistent with the motor nameplate, and check whether the flow rate and head of the water pump are consistent with the production requirements.

When wiring the motor, the power supply must be disconnected.

The motor needs to be connected to an external terminal with a switch.

When installing on suction, a check valve must be installed at the suction port

Operation and use
  1. Preparation before starting

(1) Clean the pump and site before starting

(2) Check the insulation resistance of the motor winding to ground.

(3) Check whether the expansion bolts are loose and whether the pipe connecting flange bolts are tightened.

(4) Close the outlet valve and related instruments, fill the pump with working fluid, and discharge the air.

  1. Start and run

(1) Check whether the motor rotation is correct by turning on the power for 1-2 seconds and observing the pump shaft rotation. Looking forward from the inlet end, the correct rotation should be clockwise. If the direction of rotation is reversed, the wiring between any two-phase power supply and motor terminals should be replaced. Then reinstall the outlet box cover.

(2) Check whether the inlet valve is fully open, start the motor officially, and then slowly open the outlet valve

(3) Use the outlet valve to adjust the flow of the water pump. The water pump should be strictly controlled to operate within the rated flow range to avoid motor overload. Note that the inlet valve cannot be used to adjust the flow to avoid cavitation.

(4) Frequently check whether the expansion bolts are loose, the outlet pressure gauge fluctuates and the water pump vibrates.

(5) Pay attention to whether there is any noise when the pump is running. If any abnormality is found, stop it for inspection and eliminate it in time.

(6) After long-term operation, if the flow rate and pressure drop significantly, the water pump should be disassembled for inspection and worn parts should be replaced, such as the middle section, impeller and motor bearings, etc.

  1. Shutdown

(1) Slowly close the outlet valve and related instruments

(2) Cut off the power supply.

  1. Precautions during use:

(1) It is strictly forbidden to run the pump with power and no load when there is no water in the pump. Doing so will damage the bearings and mechanical seals because they will not be lubricated.

(2) There should be no air leakage on the water inlet pipe side. If air is sucked in, the water pump cannot operate normally.

Middle section and impeller installation sequence

KQDS25-2, 32-4 middle section and impeller assembly sequence

A Water inlet section parts ,B Bearing middle part,C middle section,D Water outlet parts

KQDS40-8, 50-12 middle section and impeller assembly sequence

A Water inlet section components,B bearing middle part,C middle section,D water outlet parts

KQDS50-16 middle section and impeller assembly sequence

A Water inlet section components,B bearing middle part,C middle section,D water outlet parts

KQDS50-20 middle section and impeller assembly sequence

A Water inlet section components,B bearing middle part,D water outlet parts

Disassembly of water pump

When disassembling according to the reverse steps of the assembly process, pay attention to keeping the impellers, middle sections and inter-stage bushings at all levels in their original combinations to ensure the axial clearance after reassembly.

Failure analysis
Fault. Reason Elimination method
1. When starting, the motor does not run. a) The power supply is not powered on

b) The power fuse is disconnected;

 

c) The motor is damaged.

a) Connect the power supply;

b) Replace the power fuse;

 

c) Replace with new motor.

2. When starting the motor, the power supply tripped. a) Improper setting of power contactor;

b) The power contactor is damaged;

 

c) Motor damage

 

d) The pump is stuck.

a) Reset the power contactor;

b) Replace the power contactor;

 

c) Replace with new motor;

 

d) Disassemble the machine and check the pump.

3. The pump does not absorb water, and the pointers of the pressure gauge and vacuum gauge jump violently. a) The injected water is not enough;

 

b) There is air leakage in the pipeline or instrument.

a) Continue to inject water into the pump;

 

b) Block the air leakage.

4. The pump does not absorb water and the vacuum gauge shows a high vacuum. a) The bottom gate is not opened or blocked

b) The resistance of the water suction pipeline is too great;

 

c) The water level is too high from the height of the pump.

a) Check or replace the bottom valve;

 

b) Clean or replace the water suction pipeline

 

c) Reduce water absorption height

5. The pump does not discharge water, but the pressure gauge shows pressure. a) The water outlet pipeline has too much resistance

b) The motor rotation direction is inconsistent with the indication mark;

 

c) Impeller clogged

 

d) The speed does not reach the rated speed.

 

a) Check or shorten the water outlet pipe;

 

b) Adjust the rotation direction of the motor

 

c) Clear impeller blockage;

 

d) Adjust the power supply voltage and increase the speed

6. The flow rate is insufficient or the head is too low. a) The impeller or water inlet pipe is blocked

b) The sealing ring is excessively worn or the impeller is damaged;

 

c) The speed does not reach the rated speed。

a) Clear the impeller blockage or pipeline

b) Replace damaged parts;

 

c) Adjust the power supply voltage and increase the speed

7. The pump consumes too much power. a) Friction between impeller and sealing ring:

 

b) The flow rate is too large.

a) Check the coaxiality of the rotor and stator to eliminate mechanical friction

 

b) Adjust the outlet valve opening.

8. The sound inside the pump is abnormal and the pump cannot supply water. a) The resistance of the water suction pipeline is too large

b) The water level is too high from the height of the pump;

 

c) Air leakage in suction pipeline

 

d) The temperature of the conveyed liquid is too high;

 

e) The flow rate is too large and cavitation occurs.

a) Clean the water suction pipeline and bottom valve;

b) Reduce water absorption height;

 

c) Check the bottom valve, lower the water suction height, and block the air leakage;

 

d) Reduce the temperature of the conveyed liquid;

 

e) Adjust the opening of the outlet valve to operate within the specified performance range.

9. The pump makes loud noise and vibrates violently. a) Cavitation occurs in the pump

 

b) The pump shaft and the motor shaft are not concentric;

 

c) The anchor bolts are loose.

a) Adjust the opening of the outlet valve to operate within the specified performance range;

 

b) Correct the concentricity of the pump shaft and the motor shaft;

 

c) Tighten the anchor bolts.

10. The motor bearings are overheated. a) The bearing is short of grease or the grease has been used for a long time

 

too long;

b) The pump shaft and the motor shaft are not on the same center line.

a) Check and clean the bearings and inject new grease;

b) Correct the concentricity of the pump shaft and the motor shaft.

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