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  • KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)
  • KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)
  • KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)
  • KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)
  • KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)
  • KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)
  • KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)
  • KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)
  • KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)
  • KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)

KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)

Kaiquan, unlocking the source of energy saving:Using advanced technology, we can produce more energy than expected with less energy consumption and meet more market demands.

Exquisite beauty and exquisite craftsmanship lead the trend:We use technology to realize your wishes, focus on every part and every processing technology, and use advanced testing equipment and scientific testing methods to control every production link.

Successful design details drive innovation:Not only can it improve efficiency, but it can also extend the service life of the unit, improve the overall operational reliability and safety of the equipment, and greatly reduce life cycle costs.

Efficient and reliable fluid delivery solutions:Intelligent design integrating hydraulics, material structure and automation technology ensures first-class reliability and efficiency of products in industrial applications and processes.

A green revolution in the history of water pumps:Let the media flow as you wish, and achieve high energy efficiency in various fields with better processes and smaller environmental impact.

KQSN Series Double Suction Pump ( 700 ~ 1600 caliber)

The KQSN series single-stage, double-suction, horizontally split horizontal high-efficiency centrifugal pump is a new generation of high-efficiency and energy-saving double-suction pump products innovatively developed by our company on the basis of extensive absorption of advanced technologies of similar products at home and abroad.

It uses the most advanced CFD fluid mechanics calculation method and computer-aided design method to develop a new generation of pump products. It has a wide range of models and good hydraulic performance.The novel structure has significant features such as high efficiency, energy saving, low pulse, low noise, durability and easy maintenance.

The efficiency index of KQSN series pumps has reached the energy-saving evaluation value of GB19762 “Energy Efficiency Limit Values and Energy-saving Evaluation Values of Clean Water Centrifugal Pumps”.

The products are carefully manufactured and have perfect quality control, reaching the leading domestic level. Our company has obtained ISO9001 quality certification, and product quality can be fully guaranteed.

This series of pumps complies with IS02548C, GB3216C, GB/T5657 standards.

Read More
Serial number Part(s) name Material grades and combinations
  Normal configuration Medium configuration Advanced configuration Special configuration
1 Pump body/cover HT/QT ZG Cast 304/316/316L Dual phase steel (selected according to actual medium conditions)
2 Impeller 20Cr13 Cast 304/316/316L
3 Sealing ring HT ZG/20Cr13 Cast 304/316
4 Axis 40Cr 20Cr13
5 Bearing body/bearing gland HT
6 Sealing body HT/QT ZG Cast 304/316/316L
7 Coupling HT Diaphragm coupling
8 Bushing 20Cr13/304 316
9 Mechanical seal gland QT 304/316
10 Packing gland HT ZG Cast 304/316
11 packing ring HT 304
12 Bearing sleeve 45 Cast 304
13 Bearing SKF/FAG
14 Mechanical seal Borgman/John Crane

Note:

  1. The minimum configuration of the following model shells is QT (KQSN200-M4, KQSN200-M5, KQSN300-M3, KQSN300-M4, KQSN300-M6W, KQSN350-M4, KQSN350-M6, KQSN400-M4, KQSN400-M6W, KQSN450 -M6, KQSN450-M8W, KQSN450-M9, KQSN500-M6W, KQSN600-M6, KQSN600-M10, KQSN700-M6, KQSN700-M17S, 900 and above caliber);
  2. The above configurations are conventional configurations. Special configuration parts and materials can be provided according to customer requirements. For details, please consult the Double Suction Pump Technology Department;
  3. This standard will be implemented from July 1, 2019;

KQSN pump product structure diagram and characteristics

Impeller: ※Using the most advanced Bladegen internal flow field CFD technology, the fully enclosed bidirectional fluid pulse precision casting impeller and the shell is completely matched after hydraulic balance and dynamic balance. Smaller turbulence and backflow ensure that the pump has efficient and smooth performance in the full performance range and reduces operation and maintenance costs.

②Volute: ※Accurate geometric design of water absorption chamber and blades, and flow field vortex analysis improve hydraulic efficiency and reduce NPSHr value.

※The pressure water chamber of some medium- and high-lift pumps adopts a compensated double volute design, which eliminates the radial force acting on the shaft, extends the service life of the mechanical seal and bearings, and ensures that the pump operates quietly and smoothly throughout the entire operating range.

※After CAE finite element internal stress analysis, the pressure-bearing boundary has been checked, and the pressure is stable and durable, and the life is long.

③Inlet baffle: ※The unique integrally cast inlet baffle guides the fluid to flow more concentratedly to the impeller inlet. The internal fluid is gradually accelerated, suppressing eddy currents and ensuring quiet and smooth operation.

④Bearing body: ※The uniquely designed bearing body and the pump body and pump cover are connected by a disc flange, which ensures the precise positioning of the bearing and mechanical seal and extends the life of the mechanical seal and bearing.

Compared with traditional double-suction pumps, its rigidity has been significantly improved, with smooth operation, small vibration and low noise.

※The overall structure of the pump body, pump cover and bearing parts is exquisite and elegant, and integrated.

⑤Shaft seal: ※The pump has a variety of mechanical seals and packing seals to choose from to meet application needs. The external flushing adjustable pipeline ensures flushing of the shaft seal mating surface and lubrication of the shaft sleeve.

※Replaceable modular bushings are available in a variety of materials and are installed on the shaft to protect the shaft from wear.

⑥Sealing ring: ※The replaceable sealing ring protects the pump body from wear and tear, and through simple adjustment of the appropriate gap, reduces maintenance costs and maintains efficient operation of the pump.

⑦Shaft: ※The short bearing span and thickened shaft design greatly reduce the vibration of the pump, thereby reducing the deflection of the shaft and ensuring that the deflection of the shaft at the shaft seal is less than 0.05mm.

※The material of the shaft is high-strength 40Cr steel, which adopts precision grinding process and non-destructive testing to extend the life of the mechanical seal and bearings.

※Completely sealed, no contact with liquid, no corrosion of threads.

※The parts are guaranteed to have assembly dimensions, and there is no need to adjust them when assembling the pump.

⑧Bearings: ※Grease lubricated rolling bearings are easy to maintain.

※Famous brand heavy-duty bearings, the shortest bearing span and thickened shaft diameter ensure a bearing life of more than 50,000 hours.

KQSN-S pump product structure diagram and characteristics

KQSN-S pump

  1. Impeller: staggered, twisted, adjustable impeller, U-concave outlet, small hydraulic pulse, small vibration, small impact loss, ensuring hydraulic efficiency.
  2. Sealing ring: The widened sealing ring structure effectively reduces the leakage of high-pressure water from the high-pressure chamber into the low-pressure chamber, reduces volume loss, and ensures volumetric efficiency.
  3. Pump body: a semi-center support structure derived from petrochemical pump design specifications, which is anti-vibration and noise-reducing, and operates smoothly and reliably.
  4. Shaft seal body parts: The packing and mechanical seal are interchangeable and have a universal structure, which reduces maintenance costs and production shutdown losses; The visual mesh protective cover design can not only peek into the operation of the shaft seal, but also effectively prevent damage caused by unexpected accidents; it can also be used to install the pump in the open air and provide rain protection.
  5. Bearing: The recessed steel welded bearing is impact-resistant, has good toughness, meets the load requirements of the unit under multiple working conditions, is easy to install and maintain, and effectively avoids vibration caused by sand inclusions, shrinkage holes, cracks and other defects in the casting base.
  6. Bearing body: Upper and lower half ribbed bearing bodies, universal self-heating structure lubricated by grease and thin oil. The load capacity is doubled, the dimensions are accurate, and maintenance and disassembly are easy.
  7. Pump cover: The vein-enveloped design has strong pressure-bearing capacity, full of power, and durable appearance.

Model Description

KQSN pump installation method

Determination of rotation direction of KQSN type pump(1)

Determination of rotation direction of KQSN type pump(2)

Pump: various parameters related to the “model meaning” of the pump,

-Flow rate Q, -Head H, -Material combination, -Flange structure, -Shaft seal form, packing seal (soft packing) or mechanical seal,

-Grease or thin oil lubricated bearings, -Transported medium and medium temperature,

-Rotation direction and motor layout, -Required accessories, -Number of operating instructions

Motor: (selected by KQ or specified by contract)

Structural form, – voltage, power, frequency, starting method,

One protection level, one ambient temperature, one insulation level, one required accessories

A motor (user-provided motor) shall provide the overall installation dimensions and technical parameters of the supporting motor with the contract.

Unit:—Base form (foundation, separate, common base)—Anchor bolts

serial number Pump model KSB Grundfos Sulzer KP SA S SS OW
1 KQSN700-M6 OW500-520(I)
2 KQSN700-M9 R600-830 OW500-1050A
3 KQSN700-M12S R700-820 SM501-500 28SA-12 800S75-8P 13-800/8 OW600-900A
4 KQSN700-M14 R600-710 SM501-500 KP70-700 32SA-12A OW600-860A
5 KQSN700-M17S R700-710 2427/1/2 KP50-700 32SA-10J/ 32SA-12B 800S48 OW600-720(I)
6 KQSN700-M20S R500-510 2420/1/2 600S32
7 KQSN700-M27 R600-540 2420/1/2 26-700/6 OW600-630(I)
8 KQSN800-M12S KP70-700 700S67 13-800/6 OW600-560(I)
9 KQSN800-M12 R700-820A 2832/3/4 SM602-720 16-900/6
10 KQSN800-M13 R700-710A1 SM602-720 KP105-700 17-800/6 OW700-830B
11 KQSN800-M14 R700-820A 2427/7/8 SM602-800
12 KQSN800-M17S R700-710A1 SM602-640 KP50-700 17-800/6
13 KQSN800-M20S R700-710A
14 KQSN800-M20 R700-710A SM602-640 KP55-800
15 KQSN800-M24 KP50-900
16 KQSN800-M28 R700-590A
17 KQSN900-M12S R700-820A 2832/3/4 SM602-720 KP105-700 OW700-580(I)
18 KQSN900-M17S R800-970B 2427/3/4
19 KQSN900-M20S R800-970 900S58 12-1000/10
20 KQSN900-M23 R800-840 2832/1/2 KP50-900 44SA-14 1100S40
21 KQSN900-M27 R800-740 36SA-28 900S26 24-900/10
22 KQSN1000-M12S R800-970B KP70-800 12-1000/8 OW800-770
23 KQSN1000-M14 R900-1050A1 KP90-900 44SA-14 1100S57
24 KQSN1000-M17S R800-840A 3243/1/2 KP50-900 40SA-11 1000S49 17-1000/8
25 KQSN1000-M20S R900-1050A1 1000S31
26 KQSN1000-M20 R900-1030 44SA-25 1100S39 21-1200/10
27 KQSN1000-M27 R900-970 KP50-1000 44SA-25 1100S24 28-1000/10
28 KQSN1100-M29 R1000-1170A 32-1200/10
29 KQSN1000-M20S
30 KQSN1200-M14 R900-1050 KP90-900 44SA-14 1100S62 23-1200/8
31 KQSN1000-M20S R900-1050A1
32 KQSN1000-M20S R1000-1125A KP50-1000 1200S56 21-1200/8
33 KQSN1200-M20 R1000-1170A
34 KQSN1200-M27 R1000-1170 25-1400/12
35 KQSN1400-M27 R1000-1170 48SA-30 1200S20 26-1600/20A
36 KQSN1600-M27 26-1600/16

The recommended reserve amount is recommended for two years of operation to ensure long-term operation of the pump. Consumable parts should be kept in a reasonable quantity so that they can be replaced at any time.

Part Name Number of pumps installed (including spare pumps)
2 3 4 5 6 8 ≥ 10
Spare parts quantity
Impeller 1 1 2 2 3 3 30%
Double suction sealing ring 4 4 4 6 6 8 50%x2
Washers, retaining rings and round nuts 1 1 2 2 3 3 30%
Deep groove ball bearing 2 3 4 5 6 8 50%x2
Bearing bushing 1 1 2 2 3 3 30%
Shaft sleeve 4 4 5 6 6 8 50%x2
Mechanical seal 4 6 8 8 9 12 75%x2
Filler 30 30 40 50 60 80 50%x2
Packing gland 3 3 4 5 6 8 40%x2
packing ring 3 3 4 5 6 8 40%x2
Sealing body O-ring 4 6 7 8 9 12 60%x2
Shaft sleeve O-ring 3 3 4 5 6 8 50%x2
green shell paper 4 4 5 6 7 8 100%
Application Areas

KQSN series high-efficiency double-suction centrifugal pumps are generally used to transport clean water without solid particles or other liquids with physical and chemical properties similar to water. They can be widely used in: high-rise building water supply, building fire protection, central air-conditioning water circulation, circulating water supply in engineering systems, Cooling water circulation, boiler water supply, industrial water supply and drainage, water conservancy irrigation, especially suitable for water plants, paper mills, power plants, thermal power plants, steel plants, chemical plants, water conservancy projects, water supply in irrigation areas, etc. Corrosion-resistant or wear-resistant materials (such as spray-coated SEBF materials or 1.4460 duplex stainless steel materials) can be used to transport corrosive industrial wastewater, seawater, and rainwater containing suspended solids.

Technical Parameters

The KQSN series has a total of 372 products with specifications and parameters, which can provide a variety of performance working conditions with different impeller diameters and different speeds (see the model spectrum for details).

Speed: 990, 740, 585, 490, 372 and 298r/min.

Inlet and outlet diameter: 700-1600mm, its flange complies with GB/T17241.6 PN1.0 (nominal lift ≤75m), GB/T17241.6 PN1.6 (nominal lift >75m),Can be used with flanges of the same level as the following standards: BS 4504, ISO 7005.1, DIN 2533.

Flow Q:3340-3000om3/h.

Lift H:7-180m.

Temperature range: Maximum medium temperature ≤80℃ (standard configuration), 80~130℃ (special configuration, please consult the technical department for details) Standard test pressure: 1.2* (lift at closing point + inlet pressure) or 1.5*(Lift at working point + inlet pressure).

Allowed transport medium: clean water, if the medium is other liquids, please contact our company.

Ambient temperature and altitude:

  1. The ambient temperature does not exceed 40°C. If it exceeds, a motor with higher output power or a special motor needs to be used.
  2. The altitude does not exceed 1000m. If it exceeds, a motor with a higher output power or a special motor needs to be used; rising and falling atmospheric pressure will affect the normal operation of the water pump, so special attention must be paid to the selection. If you encounter the above special circumstances, you can consult the technical department.
High Performance Indicators and Wide Coverage

This series of products takes into account high efficiency and low cavitation, with high efficiency and wide efficient area. The performance is overall higher than the energy-saving standards and other domestic manufacturers’ products, the efficiency of some models is higher than that of foreign brands, and the cavitation performance is better than the national standard. The parameters of this series of products can fully cover the products of all major manufacturers currently on the market, and it is the product series with the largest number of models and the most complete range.

Innovative Design Thinking

Integrated design of three-dimensional hydraulic structures, from water body modeling, hydraulic optimization analysis, three-dimensional structural design to three-dimensional software virtual factory trial installation, is completed in one go. In addition to comprehensive analysis and calculation of hydraulics, structure, mechanics, vibration, etc., the design process also takes into account the most reasonable structural layout and high operational reliability.

Scope of Supply

The pump has no coupling, horizontal structure, only primer, packing seal or mechanical seal.

Charged items: – Thin oil lubricated shaft pad, – Paint/topcoat suitable for drinking water, – Common base for horizontal pump and motor, – Complete supply of motor, – Material testing, – Coupling and coupling protective cover, – pressure gauge, a cyclone separator and pipeline, – exhaust valve, a bearing temperature measuring device (PT100)

Please indicate the materials of the main parts when ordering. If you have special requirements for pumps and motors, you can negotiate with our company about the technical requirements.

Attachments (Additional Charge)

1Vibration measuring instrument

1 set of sealed lines with a cyclone separator (to handle contaminated fluids),

Includes: one cyclone separator (stainless steel), one flow meter (stainless steel), one stop valve (stainless steel), one joint and pipe (stainless steel)

1 Manual exhaust valve (stainless steel) including: one connector

Selection Instructions

△User ordering is not limited by the parameters listed in the sample performance curve and technical data table. The parameters listed in the sample are only special typical point parameters for user selection reference. The company can provide products according to the flow and head operating points required by the user’s design.

△If the performance parameters are similar, the standard impeller pump type (M type) and the high-speed pump type are generally preferred.

△If the flow and lift parameters required by the user are not in the large flow and low lift working condition area of the product, the motor power can be calculated and determined based on the actual working point and appropriately reduced.

△If you have special selections beyond the sample contents or if you have any questions about the sample contents, please consult Shanghai Kaiquan Technology Center directly.

Assurance, Testing and Quality Control

Each pump needs to undergo performance testing, and operating data can be guaranteed without acceptance. Acceptance tests can also be conducted in accordance with ISO 9906 Gr.2, DIN1944/Ⅲ, GB 3216C or other equivalent international standards.

The quality of KQSN series products is guaranteed by a certified quality assurance system that complies with DIN ISO 9001/EN 29001 standards.

Using the ternary fluid theory and introducing internationally advanced flow and structural performance simulation analysis software, we can accurately simulate the internal flow state of the water pump, the cavitation multi-phase unsteady flow and the dynamic response of structural components, and master the pressure pulsation, cavitation flow characteristics and their response. The influence law of the internal flow field is analyzed and calculated to calculate the best hydraulic model: Smart flow pump to ensure high efficiency and wide working area.

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