KZA Petrochemical Process Pump
Excellent hydraulic model design:Advanced hydraulic model design, high efficiency and good anti-cavitation performance
Designed in compliance with API610 standards:Designed to meet API610 standards, the pump type is OH1 structure, suitable for transporting medium and low-temperature media, especially media in the petrochemical industry.
Standard mechanical seal design:The standard sealing chamber design complies with API682 standards, meets the requirements of single and double-end mechanical seals, and is suitable for the transportation of various media. Equipped with a complete sealing system to ensure good operating status of the pump
High degree of standardization and serialization:The KZA series has a total of 52 pump models, with only 7 types of bearing body components, with a high labeling coefficient; the super versatility and interchangeability design can reduce spare parts storage and management costs for users, and reduce the overall operating cost of the pump.
KZA Petrochemical Process Pump
KZA type centrifugal process pump for petroleum chemical industry is designed and manufactured according to API610 specifications, so the product has the following characteristics:
- The structure is safe and reliable, and the pump operates stably.
2. The pump has high average efficiency and low energy consumption, making it the ideal energy-saving product of choice.
3. The pump has good cavitation performance, which is unmatched by similar products. The minimum NPSH value of many products can be as low as about 0.5m, and some products are even lower. The NPSHR value of general products is about 1m. Since the low NPSHR value can reduce the installation height of the stone chemical device, the KZA pump can save investment for users.
4. The performance range of the pump is very wide, the flow rate Q can reach a maximum of 3000m/h, and the lift H can reach a maximum of 230m. Moreover, the flow rate and lift of the pump products are closely spaced, which provides convenience for users to select pumps.
5. There are three cooling methods for bearings: air cooling, fan cooling, and water cooling, which can be selected according to the different operating temperatures of the pump. Among them, fan cooling is especially suitable for areas lacking water or with poor water quality.
6. It has a high degree of standardization and strong versatility. In addition to the interchangeability of general standard parts, the impellers and bearing suspension components of the KZA and KZE series pumps are also interchangeable.
7. The materials used for pump flow parts are carefully selected and refined. According to the requirements of the working conditions, the choice of materials is completely decided by the user.
Our company has obtained ISO9001 2000 quality system certification. The entire process of product design and manufacturing has a strict quality control system, and product quality is fully and reliably guaranteed.
- Materials of pump wetted parts
- Pump steering
- Outline and Dimensional Drawing
According to different usage conditions, there are six commonly used materials for the main parts of the pump, as shown in the table below:
| Spare part
Material Material grade |
I-1 | S-1 | S-4 | S-6 | C-6 | A-8 |
| Shell (body, cover) | HT250 | ZG230-450 | ZG230-450 | ZG230-450 | ZG1Cr13N | ZG0Cr18Ni12Mo2 |
| Impeller | HT250 | HT250 | ZG230-450 | ZG1Cr13Ni | ZG1Cr13Ni | ZG0Cr18Ni12Mo2 |
| Axis | 45 | 45 | 45 | 35CrMo | 3Cr13 | 1Cr18Ni12Mo2Ti |
| Housing sealing ring | HT250 | HT250 | HT250 | ZG1Cr13MoS | ZG1Cr13MoS | 0Cr18Ni12Mo2
Nitriding |
| Impeller seal ring | QT500-7 | QT500-7 | QT500-7 | 3Cr13hardening | 3Cr13hardening | 0Cr18Ni12Mo2
Nitriding |
| Mechanical seal sleeve | 3Cr13 | 3Cr13 | 3Cr13 | 3Cr13 | 3Cr13 | 1Cr18Ni12Mo2Ti |
Note: In addition to the above six material combinations, the remaining eight materials according to the API610 specification and any other materials required by the user can also be used.
The direction of rotation of the pump rotor component: clockwise rotation when viewed from the prime mover to the pump end.

- Pump body 2. O-type sealing ring (on impeller nut) 3.Impeller nut 4. Wire thread insert 5.Impeller 6.Impeller seal ring 7.Housing sealing ring 8.Pump cover 9. Pump body flat gasket 10. O-ring seal (large size pump cover) 11. O-ring (small size pump cover) 12.Mechanical seal components 13.Mechanical seal gland 14.Mechanical seal sleeve 15.Front baffle 16.Front bearing gland 17. Deflation plug 18.Bearing bracket (body) 19.Oil splash ring 20.Snap ring 21.Thrust ball bearing 22.Rear bearing gland 23.Rear baffle 24.Shaft 25. O-type sealing ring (small size for water jacket) 26.Cooling water jacket 27. O-type sealing ring (large size for water jacket) 28.Legs 29.Oil Cup 30.Oil mark 31.Cylindrical Roller Bearings 32. O-type sealing ring (on sealing gland) 33.Double mechanical seal 34. O-ring seal (sleeve end) 35.Static ring seat 36.Rear impeller sealing ring 37.Rear housing sealing ring

KZA80/200A
K The first character of Kaiquan’s spelling
ZA Petrochemical Process Pump Model
80 Nominal diameter of pump outlet (mm)
200 Impeller nominal diameter (mm)
A Impeller specifications ※ (The maximum diameter is type A, the first cutting is type B…, and so on)
※ In order to save energy, the impeller cutting is based on the original one. Between two adjacent curves, one or two cuts are added for larger head distances, represented by L, M, N, X, Y respectively.
At the same time, the diameter of the original pump cutting impeller and its corresponding cutting code remain unchanged. For specific specifications, please refer to the performance curve of each pump for details.
Working pressure (p): The pressure level of the inlet and outlet flanges is 2.5Mpa.
Performance range:
3 Flow Q=0.5~3000m/h
Lift H=4~230m
Operating temperature (t): -45℃~+180℃
Standard speed (n): 2950r/min and 1475r/min
This series of pumps is suitable for transporting clean or slightly contaminated neutral or slightly corrosive liquids that do not contain solid particles. They are not suitable for transporting highly corrosive liquids. If you need this type of pump, you can choose our company’s KCZ chemical process. These series of pumps are mainly used in various industries such as oil refining, petrochemical industry, chemical industry, coal processing industry, paper industry, marine industry, electrical industry, food, pharmaceutical, environmental protection and so on.
- The pump is a single-stage, single-suction, horizontal cantilever centrifugal pump (see structure diagram)
- The pump suction port is a horizontal axial structure, and the pump discharge port is a vertical center-up structure, and they are both cast together with the pump body.
3. The pump body is of volute type, radially split, and supported by feet.
4. The impeller is integrally cast with a rear sealing ring and a balancing hole for balancing the axial force of the pump. Residual axial forces are borne by a pair of back-to-back corner contact ball bearings.
- The shaft seal cavity is integrated with the pump cover and can be filled with packing seals and various mechanical seals. There is an optional water cooling jacket on the outside of the shaft seal cavity. The equipment of water cooling jacket must be specially requested or used when the temperature of the conveying medium is water exceeds 66°C, and the temperature of hydrocarbon exceeds 120°C.
6. The bearing box is equipped with a set of single row radial short cylindrical roller bearings and a set (two sets) of thrust ball bearings installed back to back. Use oil throw ring to lubricate with thin oil. The oil level is controlled simultaneously by the oil mark (oil sight window) and the oil cup. The oil cup can also play a role in automatically adjusting the oil level. The outer surface of the bearing box is cast with a heat sink, which can be air-cooled (t<120℃). Fan cooling or water cooling (t>120℃) can also be selected. Suspension feet are added to the outer end of the bearing box to assist the stable operation of the pump.
- In order to easily remove the impeller, shaft, bearings, shaft seal and other parts without having to disassemble the suction pipe and discharge pipe during pump maintenance. This series of pumps uses an extended flexible membrane coupling component. For safety, the coupling component is also equipped with a coupling cover.
- The pump units are all provided with a common base with anchor bolts.
- The pump inlet and outlet flanges are manufactured with butt-welded steel flanges, and their connection types with the device’s inlet and outlet pipelines include national standards (GB/T9115.1-), Ministry of Chemical Industry standards HG20615-(American system) and HG20595- (European system), three types are selected by users.
10. Piping system: Whether it is a seal flushing piping system or a cooling water piping system, it is equipped by the pump manufacturer according to the properties and temperature of the transported liquid.
Single-end balanced mechanical seal, pressurized double mechanical seal, unpressurized double mechanical seal and bellows mechanical seal, etc.
- Petrochemical process pump
- Prime mover
- Common base and anchor bolts
- Flexible extended coupling and coupling cover
- Butt-welded steel flange at pump inlet and outlet
- Piping system necessary for pumps, but not for auxiliary pumps
Impeller, shaft, shell seal ring, impeller seal ring, oil cup, rolling bearings, mechanical seal components and various O-rings.
- The model, specification, material, cooling and sealing piping system and prime mover of the pump should be determined according to the conditions of use. The flow rate, lift, suction pressure or device NPSH, density, temperature and liquid name should be provided when ordering , and indicate the flammability, explosiveness, toxicity, corrosiveness, crystallinity of the liquid and whether the sealing liquid is allowed to penetrate into the pump liquid.
- If there are special requirements for the prime mover, the user should explain the site conditions, ambient temperature and humidity, installation location and its category (explosion-proof and fire-proof grade requirements), voltage size, etc.
- This series of pumps generally have mechanical seals. If a packing seal is required, it can be supplied by the user when ordering. However, our company actively recommends that it is more appropriate, more economical and practical to use the original mechanical seal when testing new equipment.
- The mechanical seal of the pump can be equipped with Dandong Clon Company seals, Shen Pump original joint venture seals, Fushun Hans seals, and seals from the user-specified units (including foreign seals). If not proposed, it will be selected by the manufacturer based on the source of supply.
- It is not necessary to cut the impeller according to A, B, C…, it can be cut as needed, but it needs to be stated in the “Data Sheet”.
- All the above must be filled in the “Centrifugal Pump Data Sheet”. You can also order according to the pump model. In this case, there is no need to fill in the “Centrifugal Pump Data Sheet”.
- When the pump leaves the factory, it does not include any accessories. When the user needs it, it must be re-ordered, either together with the complete pump or separately. And inform the pump model, parts name and code, quantity, material, etc. If it is an impeller, the impeller size or specification also needs to be stated.




