ZQ Submersible Axial Flow Pump
ZQ Series Submersible Axial Flow Pump with partially adjustable blades ( Named as“submersible pumps” in this sample specification) used new technology compared with traditional pumps. They retain many features of traditional models, such as large quantity of single unit, wide head range, and high efficiency.In addition, the motors used to drive the pumps are dry-type fully-enclosed submersible three-phase asynchronous motors, which ensure the pumps to work in a submerged manner for a long time, and this feature is not possessed by traditional models.
Submersible Axial Flow Propeller Pump Model ZQ
- Structure Instruction
- Technological Specification
1.Watertight Cable entry system prevents capillary action and protects against moisture maintenance costs 2.filled motor Class F insulated, rated filled motor Class F insulated, rated for 311°F with a 1.10 service factor dissipates heat easily; operates cooler with higher efficiencies; 3.With precisely cast blades and the most advanced hydraulic model, the pump has high efficience. 4.Junction area includes a terinal borad for cable connections allowing for fast efficient replacement;area sealed from the stator housing ;prevent leakage into the motor;reduces the possibillity of failure 5.Thermal and Monitor Sensorfor, big high voltage motor sensor is one working and one stand-by. With special designed center protection monitor to retain pump reliability 6.The submersible axial/mixed flow pump is provided with three mechanical seals to improve it reliability 7. Anti-twining design is adopted in mechanical seal water chamber, and external pressure sstabilizer and air breather are used to prolong the service life of the seal
- Impeller
The impeller exploited by hydraulic model conversion with highly advanced. Stable and mature with good performance. Smaller suction diameter and good anticavitation performance ensure its smooth operation.
- Shaft seal
Two or three sets of independent mechanical sealing devices ensure the motor not affected by the pump. For more reliability , installation use a tandem.
- Oil chamber
Oil lubrication can used as cooling the seal, and also prevent the medium to the motor. The inner room can relieve sharp rise of the internal pressure in the oil chamber.
- Advanced cable seal
The special proprietary technology forthe cable seal can prevent water or air from radially permeating into the inside of the cablethrough the cable shield. Water leakage between cable cores and capillary leakage can be avoided as well. It is convenient to dismantle or replace the cable.
- Bearing
Used rolling bearings, which can bear all the axial and radial loads and be isolated from pumped medium.
- Pump/ motor shaft
The pump shares the shaft with the motor. The structure is compact and the shaft extension is shortened as far as possible. The rigidity is strengthened in design, and the influence of deflection on the product’s safety andreliability is reduced. The product produces slight vibration while runningand has long seal and bearing life.
- Motor
The high-performance squirrel cage induction motor, used in submersible pumps, is specially designed and made by Shanghai Kaiquan according to GB755 standard. Insulation grade: F; rated frequency: 50HZ; protection class: IP68. Three VPI processes are used to ensure reliable insulation. Various voltage classes including380V, 660V, 6kV, and 10kV are available for different power requirements. We can also design and manufacture products with special voltage classes according to customers’ requirements.
- Monitoring devices
The submersible pump is equipped with multiple sensors, such as a leakage sensor, an over-temperature sensor, and a water intrusion sensor. These sensors are checked and controlled by a special protector installed in the electrical cabinet. Thus, the submersible pump is under effective protection in real time.
For Handling Pure, Raw and Waste Water as well as Seawater in
– Water Works
– Irrigation and Drainage
– Pumping Stations
– Power Stations
– Industrial Water Supply
– Fire Fighting Systems
– Marine and Offshore Engineering
– General Applications in the Petrochemical Industry Seawater Desalination
- High adaptability
(1) Can transport clean water and lightly polluted water, with media temperature up to 40℃ and PH value of 4-10; The maximum diameter of passable particles is 100mm.
(2) Applications: urban water supply, diversion projects, urban sewage and drainage systems, sewage treatment works, power station drainage systems, water supply and drainage for docks, water network hub diversion, irrigation and drainage, aquaculture and so on.I t’s suitable for occasions requiring low head and large flow which is generally below 10m. Submersible mixed flow pump with high efficiency nad good anti-cavitation performance, are suitable for occasions with large water level variations and high head, which is generally below 20m.
- Less investment in pump station, and easy operation and management
(1) The pump works underwater, it requires much less earthwork and structural engineering in building pump stations as well as less installation area. As a result, the construction cost could be reduced by 30-40%.
(2) Integration of motor and pump saves the time and labor-consuming on-site assembly procedure of ‘motor – transmission mechanism – pump axiscentering’, thus bringing easy and fast on-site installation.
(3) Easy management, and low cost of management and operating .
(4) It’s easy to operate with remote and automatic control.
(5) Low noise, without high-temperature area in pump stations; ensure operating environment well; fully underground pump stations could be built according to requirements, so as to retain environmental style and feature on the ground.
(6) It’s the best choice to solve flood prevention problems for motors installed in pump stations that are located along rivers and lakes with great water level fluctuations. In addition, by saving the long axis and intermediate bearings between motor and pump, the unit could run more stably and reliably.
- High reliability, no vibration, and low noise ZQ series submersible axial flow pump SHANGHAIKAIQUAN All the rights to alter tachnology documents reserved!
(1) With excellent hydraulic model, ensure users’ performance requirements. Interchangeability with traditional models for users to choose. There are a series of these pumps, which have awide high-efficiency range,applicability to different working conditions, high energy efficiency, and low operating costs.
(2) The double or triple mechanical seals prevent leakage. Adequately lubricated special thrust bearings with reasonable structure design and long service life are adopted.
(3) With Grade F insulation, and come with temperature protection, monitoring, leakage sensor and other warning units.
(4) With good cooling conditions as submersible in water, Operating stable with minimal vibration, and low noise.
Large submersible axial flow pump dustpanand elbow type flow channel concrete prefabricatedwellhole installation dimensions
- Level 2.Truck crane base 3.Sump covering 4.Terminal box 5.Cable 6.Control room 7.Control panel 8.Breath pipe 9.Max water level 10.Float valve( lower then highest water level) 11.Rated working water level 12.Back-grouting Secondly embedded cement puring
| Large submersible axial flow pump dustpan and elbow type flow channel concrete prefabricated wellhole installation dimensions table | |||||||||||||||||||||
| Model | n(r/min) | HS | φD0 | φD1 | φD2 | φD3 | H | H1 | H2 | H3 | B | L | LO | C1 | C2 | R | R1 | b1 | b2 | axb | |
| 1 | 1200ZQ | 490 | 3700 | 1700 | 1423 | 955 | 1250 | 1527 | 780 | 679 | 165 | 2590 | 2910 | 970 | 1260 | 866 | 2748 | 1293 | 300 | 100 | 1400×1000 |
| 2 | 1400ZQ | 370 | 4200 | 1800 | 1760 | 1180 | 1600 | 1889 | 960 | 840 | 204 | 3200 | 3600 | 1200 | 1562 | 1071 | 3400 | 1600 | 300 | 100 | 1600×2200 |
| 3 | 1600ZQ | 295 | 4700 | 2100 | 2120 | 1427 | 1700 | 2280 | 1160 | 1015 | 246 | 3867 | 4350 | 1450 | 1887 | 1294 | 4108 | 1933 | 400 | 200 | 1800X2400 |
| 4 | 1600ZQ9 | 295 | 5000 | 2300 | 2259 | 1540 | 1900 | 2424 | 1230 | 1078 | 260 | 4100 | 4620 | 1540 | 2000 | 1375 | 4363 | 2053 | 400 | 200 | 1800X2400 |
| 5 | 1800ZQX | 245 | 5200 | 2400 | 2552 | 1712 | 2000 | 2738 | 1392 | 1277 | 296 | 4640 | 5220 | 1740 | 2371 | 1553 | 4929 | 2320 | 400 | 200 | 1800X2400 |
| 6 | 2000ZQX | 215 | 5800 | 2800 | 2933 | 1968 | 2400 | 3418 | 1600 | 1467 | 340 | 5333 | 6000 | 2000 | 2725 | 1785 | 5666 | 2667 | 400 | 200 | 2400X3000 |
| 7 | 2400ZQX | 176.5 | 6500 | 3200 | 3447 | 2350 | 2750 | 3699 | 1880 | 1644 | 400 | 6276 | 7050 | 2350 | 3058 | 2097 | 6658 | 3133 | 400 | 200 | 2800X3400 |
| 8 | 1200HQ | 490 | 3370 | 1750 | 1320 | 886 | 1500 | 720 | 720 | 630 | 155 | 2400 | 2700 | 900 | 1171 | 800 | 2550 | 1200 | 300 | 100 | 1400×1000 |
| 9 | 1300HQ | 490 | 3540 | 1800 | 1423 | 969 | 1600 | 1527 | 776 | 678 | 165 | 2587 | 2910 | 970 | 1262 | 866 | 2748 | 1293 | 300 | 100 | 1400×1000 |
| 10 | 1400HQ | 370 | 3760 | 2000 | 1687 | 1150 | 1700 | 1810 | 920 | 805 | 195 | 3070 | 3450 | 1150 | 1497 | 1026 | 3258 | 1533 | 300 | 100 | 1600×2200 |
1200-2400 diameter large submersible pump elbow type inlet flow channel cement wellhole installation dimensions drawing
| 1200-2400 diameter large submersible axial flow pump elbow typeflow channel concrete prefabricated wellhole installation dimensions | |||||||||||||
| No | Model | Speed(r/min) | HS | φDO | φ D 2 | φD3 | H | H1 | H2 | B | L | b1 | axb |
| 1 | 1200ZQ | 490 | 3700 | 1700 | 955 | 1250 | 1940 | 1533 | 1700 | 2260 | 3500 | 300 | 1400×1000 |
| 2 | 1400ZQ | 370 | 4200 | 1800 | 1180 | 1600 | 2400 | 1896 | 2103 | 2795 | 4330 | 300 | 1600×2200 |
| 3 | 1600ZQ | 295 | 4700 | 2100 | 1427 | 1700 | 2900 | 2292 | 2541 | 3378 | 5232 | 400 | 1800X2400 |
| 4 | 1600ZQC | 295 | 5000 | 2300 | 1540 | 1900 | 3080 | 2434 | 2699 | 3588 | 5557 | 400 | 1800X2400 |
| 1 | 1800ZQX | 245 | 5500 | 2400 | 1712 | 2000 | 3480 | 2750 | 3049 | 4054 | 6278 | 400 | 1800X2400 |
| 2 | 2000ZQX | 215 | 5800 | 2800 | 1968 | 2400 | 4000 | 3161 | 3505 | 4659 | 7216 | 400 | 2400X3000 |
| 3 | 2400ZQX | 176.5 | 6500 | 3200 | 2350 | 2750 | 4700 | 3714 | 4119 | 5475 | 8479 | 400 | 2800X3400 |
| 5 | 1200HQ | 490 | 3370 | 1750 | 886 | 1500 | 1800 | 1422 | 1577 | 2096 | 3247 | 300 | 1400×1000 |
| 6 | 1300HQ | 490 | 3540 | 1800 | 969 | 1600 | 1940 | 1533 | 1700 | 2260 | 3500 | 300 | 1400×1000 |
| 7 | 1400HQ | 370 | 3760 | 2000 | 1150 | 1700 | 2300 | 1817 | 2015 | 2679 | 4149 | 300 | 1600×2200 |
Sled-type Installation Dimensions for 300-900 (caliber) Submersible Axial Flow Pumps
Advantages of sled-type installation for submersible pumps:
- Pumps can be installed on sloping concrete foundations or natural slopes. Concrete pumping station can be saved by laying pump truck rails.It can save civil engineering investments. The pumps can be used for flood control and emergency flood drainage. This installation method can be adopted in building irrigation and drainage pumping stations in rural areas.
- Convenient installation. Because the submersible pump and the sled have been assembled together at factory, it only needs to put the entire pump unit on the slope on the site and connect to the outlet conduit before pumping.
Sled-type pump performance reference to the corresponding submersible pump, we will deliver final drawing when customer decide to order.
| Sled-type Installation Dimensions for 300-900 (caliber)Submersible Axial Flow Pumps | ||||||||||
| tem | Pump code | H | H1 | H2 | D | D0 | D1 | L | L1 | a |
| 1 | 300ZQ | 320 | 300 | 1050 | 450 | 300 | 300 | 1900 | 150 | 30 |
| 2 | 350ZQ | 360 | 810 | 1170 | 500 | 450 | 400 | 2100 | 170 | |
| 3 | 500ZQ | 450 | 890 | 1340 | 700 | 670 | 500 | 2800 | 190 | |
| 4 | 600ZQ | 620 | 940 | 1560 | 850 | 850 | 600 | 3200 | 220 | |
| 5 | 700ZQ | 700 | 1020 | 1720 | 950 | 850 | 800 | 3500 | 220 | |
| 6 | 700ZQC | 800 | 1120 | 1920 | 1050 | 980 | 800 | 3500 | 220 | |
| 7 | 800ZQ | 850 | 1200 | 2050 | 1150 | 1020 | 1000 | 3600 | 250 | |
| 8 | 900ZQ | 900 | 1240 | 2140 | 1350 | 1050 | 1200 | 3800 | 250 | |
| 9 | 400HQ | 360 | 810 | 1170 | 600 | 450 | 400 | 2500 | 170 | |
| 10 | 500HQ | 450 | 890 | 1340 | 800 | 650 | 600 | 3000 | 190 | |
| 11 | 600HQ | 620 | 940 | 1560 | 900 | 750 | 600 | 3100 | 220 | |
| 12 | 700HQ | 700 | 1020 | 1720 | 1100 | 850 | 800 | 3500 | 220 | |
Open suction boxes (suction sumps) have been widely used in small and medium-sized pumping stations due to their simple structure and easy construction. Researchers both at home and abroad have paid much attention to the hydraulic design of this kind of suction box, and have conducted many experimental studies. Many researchers propose their design rules for open suction sumps in the form of empirical coefficients, which are based on experimental results. However, these rules proposed by different researchers vary wildly, and there has not been a unified or optimal hydraulic design rule so far.
| Dimensionsof suction
sump |
JapaneseSociety of
Mechanical Engineers |
BritishHydromechanics
Research Association |
AmericanHydraulic
Institute Standards (HIS) |
Fieldmeasurement
at Liyang Shuangqiao Station |
Recommendation | Use conditions |
| Sumpwidth
B/DL |
2.0-2.5 | 2-3 | 2.6-2.8 | 2.0-2.5 | 2.0-2.5 | Take smaller valuefor smallpumps
bigger value for largepumps. |
| Pump
spacing B/DL |
2.0-2.5 | 2-3 | 2.6-2.8 | 2.0-2.5 | 2.0-2.5 | Take smaller valuefor small pumps
bigger value for largepumps. |
| Cleaancefrom the
floor P/D |
0.5-0.75 | 0.5-0.75 | 0.52-0.59 | 0.5-0.7 | 0.5-0.7 | Take smaller valuefor smallpumps
bigger value for largepumps. |
| Back wadistance
T/D |
0.8-1.0 | 0.75 | 1.2-1.4 | 0.5-0.75 | ||
| Sumplength
XL/DL |
4.0 | 8.0 | 5-8 |
Bell mouth diameter, DL, is generally taken as the basic parameter of hydraulic design for open suction boxes (suction sumps) for the following reason. Water flow first flows through the cylindrical surface between the bell mouth and the baseplate of the suction box, and then enters the pump through the bell mouth. Thus, it is natural totake bell mouth diameter as the basic parameter in determining suction box dimensions. However, the problem is that the suction bell has not yet standardizedand bell mouth diameter is variable. The ratio of bell mouth diameter to impeller diameter is different in different cases.
Taking DL as the basic parameter may cause confusion to the hydraulic design rule, and thus is inappropriate. If the suction bell can be standardized, then it would be the same to take bell mouth diameter or impeller diameter as the basic parameter of hydraulic design forsuction boxes. Otherwise, impeller diameter shall be taken as the basic parameter.
In this sample specification, our company takes impeller diameter, D0, as the basic parameter in determining various parameters.
According to Optimal Hydraulic Design for Suction Boxes of Pumping Stations, recommendations for open suction boxes are as follows:
(1) Clearance from the floor PClearance from the floor is recommended to be P = (0.68-1.2) D0, and it is recommended to take a smaller value for large bell mouth diameter (1.67 D0) anda larger value for small bell mouth diameter (1.46D0). For larger or smaller bell mouth diameter, P should be taken within this range.
(2) Back wall distance T Basically, back wall distance is unaffected by bell mouth diameter. When water is pumped through the suction bell, some water flow will be inevitably sucked into the pump from the back of the suction bell, so it is necessary to keep a certain back wall distance. However, an overly large back wall distance would increase water flow’s degree of freedom in the back wall space, as well as increase the possibility of vortex strip, so it needs to increase immersion depth. According to the results of optimizing calculation, T should be (0.8-1.0) D0 to meet the requirements.
(3) Sump width B, pump spacing B
The suction sump should be wide enough to ensure some water flow can be sucked into the pump smoothly from both the sides and the back of the suction bell, but an overly-wide suction sump would not only be meaningless, but also increase civil engineering investment. The optimal sump width is determined by bell mouth diameter to some extent. According to the results of optimizing calculation, the recommended sump width is (3.5-4.5) D0. It is recommended to takea smaller value for a large bell mouth diameter anda larger value for a small bell mouth diameter.
(4) Sump length XL
Under the condition of water flowing in a forward direction, it is necessary to make the suction sump long enough to ensure water flow becomes generally uniform before arriving at the suction bell. Sump length could be determined by the upper structure of the pump house, and it is generally (7.0-8.0) D0. Under the condition of water flowing in a side direction, it needs to increase sump length or take necessary current controlling measures. Determination of sump length has nothing to do with bell mouth diameter.
(5) Plane shape
As revealed by calculation results, plane shape of the suction sump has little influence on the pump’s working condition. However, according to experimental data, plane shape has some effect on the suction sump’s hydraulic loss, with a heart-shaped sump having the smallest hydraulic loss and rectangular sump having the largest hydraulic loss.
Sensor Placement and Function of Low voltage motor
| Contro cable number |
1-8 | 1-2 | 1-3 | 1-5 | 6-7 |
| Sensor | Thermal sensor JW6A (120℃) |
Guard electrode againstwater intrusion in junction box |
Moisture sensor in motor casing |
Guard electrode against water intrusion in oil chamber |
Bearing temperature sensor PT100 |
| Resistance in normal state |
0 | ≥120k 0 | ≥120k 0 | ≥30k O | ~100Ω at 0℃ |
| Resistance in fault state |
Act when winding temperature is above120℃ |
Water intrusion in junction box resistance< 120k O |
Water intrusion in motor, resistance<120k Q |
Water intrusion in oil chamber with water content up to 10%, resistance of oil -water mixture <30k O |
~136Ω at 95℃ |
Notes:
(a) The sensors listed above are the basic configurationof low-pressure pumps. Customers can also make some changes to them, but shall specify the changes in thecontract.
(b) 3350ZQ and below dimension pump only equip Wiring thermal sensor, Terminal box moisture sensor, and Motor Casing moisture sensor.
High voltage motor Protection Sensor specifications.
|
Monitoring and Protective Sensors (with backups) |
|||||||||
| Sensor No |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) |
| Cable No. |
6,719 | 15 | 212,223 | 13 | 101,112 | 131,415 | 161,718 | 12 | 89.20 |
| Sensor | PT100 temperatur e sensor |
Electrode | PT 100 temperatur e sensor |
Electrod e |
PT 100 temperatur e sensor |
PT 100 temperatur e sensor |
PT 100 temperatur e sensor |
Electrod e |
PT 100 temperatur e sensor |
| Functio n | M onitor thrust bearing temperatur e |
M onitor oil chamber temperatur e |
M onitor lower bearing temperatur e |
Protect motor, preven water intrusio n in motor |
M onitor phase-A temperatu e,and protec motor |
Monitor phase-B temperatu e,and protec motor |
Monitor phase-C temperatur e,and protec motor |
Alarm agains water intrusio n in junction box |
Monitor upper bearing temperatur e |
| Resistanc e in nomal state |
~100Ω at 0℃ |
≥30kQ | ~100Ω at 0℃ |
≥ 120kQ |
~100Ω at 0℃ |
~100 Ω at 0℃ |
~100Ω at 0℃ |
≥ 120k0 |
~100Ω at 0℃ |
| Resistanc e in fault state |
~136Q at 95℃ |
<30k Ω when relative humidity ≥ 95% |
~136Ω at 95℃ |
<120kΩ | ~151Q at 135℃ |
~151Q at 135℃ |
~151Ω at 135℃ |
<120kΩ | ~136Q at 95℃ |
| D | D₁ | D₂ | n-φd | Weight (kg) |
|
| 300 | 395 | 440 | 12-φ23 | 15 | 82 |
| 400 | 495 | 540 | 8-φ23 | 22.5 | 90 |
| 500 | 600 | 645 | 12-φ23 | 15 | 101 |
| 600 | 705 | 755 | 12-φ27 | 15 | 148 |
| 700 | 810 | 860 | 12-φ27 | 15 | 180 |
| 800 | 920 | 980 | 12-φ27 | 15 | 240 |
| 900 | 1020 | 1075 | 12-φ27 | 15 | 315 |
| 1000 | 1120 | 1175 | 12-φ30 | 15 | 405 |
| 1200 | 1320 | 1380 | 12φ30 | 15 | 448 |
| 1300 | 1430 | 1500 | 12-φ30 | 15 | 665 |
| 1400 | 1520 | 1575 | 12-φ30 | 15 | 891 |
| 1600 | 1760 | 1830 | 12-φ36 | 15 | Contact with manufacturer |
| 1800 | 1970 | 2045 | 44-φ30 | 4.1 |
| D | D₁ | D₂ | n-φd | a° | Weight (kg) |
| 300 | 395 | 440 | 12-φ23 | 15 | 82 |
| 400 | 495 | 540 | 8-φ23 | 22.5 | 91 |
| 500 | 600 | 645 | 12φ23 | 15 | 97 |
| 600 | 705 | 755 | 12-φ27 | 15 | 154 |
| 700 | 810 | 860 | 12-φ27 | 15 | 188 |
| 800 | 920 | 980 | 12-φ27 | 15 | 213 |
| 900 | 1020 | 1075 | 12-φ27 | 15 | 282 |
| 1000 | 1120 | 1175 | 12-φ30 | 15 | 330 |
| 1200 | 1320 | 1380 | 12φ30 | 15 | 388 |
| 1300 | 1430 | 1500 | 12-φ30 | 15 | 649 |
| 1400 | 1520 | 1575 | 12-φ30 | 15 | 856 |
| 1600 | 1760 | 1830 | 12-φ36 | 15 | Contact with manufacturer |
| 1800 | 1970 | 2045 | 44-φ30 | 4.1 |
2 Intelligent Comprehensive Protector for Submersible Pumps
1. The intelligent controller for submersible pumps is mainly used to monitor overheating and water intrusion, which are caused by faults during the operation of submersible pumps, so as to ensure the normal working of the equipment. The controller is provided with 485 output interface which enables multiple point communications and data processing through computers in real time. The controller is equipped with SCM. Besides its powerful functions, designers take a series of anti-jamming measures to cope with the special working circumstances of submersible pumps, so as to ensure its reliable operation. The input end of the sensor has high voltage impact resistance, and thus it is applicable in the working environment of pumps. This controller is very suitable for being used together with pumps.
1.1 Intelligent controller for submersible pumps
The controller uses PT 100 platinum resistance as the bearing temperature sensor, JW6A as the winding temperature alarm sensor, and electrode switches to guard against water intrusion in the motor, oil chamber, and junction box. The controller has two working modes: monitoring mode and quitting mode.Monitoring mode: under this mode, the customer can set bearing temperature limit on the controller. When the bearing temperature exceeds the limit, the controller will give an alarm. Whenthe winding temperature (JW6A) exceeds the limit or water intrudes in the motor, oil chamber, or junction box, the indicator in the alarm category display box will turn on. Meanwhile, the corresponding alarm relays, KS and KJ, will shut, and the signal can be used to connect indicators and control devices in the external circuit.After the fault is removed, the alarm sound can be stopped by pressing the reset button on the front panel. There is a reset output terminal on the back panel as well, which can be used to connect with the external reset button.Quitting mode: under this mode, the controller canonly indicate bearing overheating, winding overheating (JW6A), and water intrusion in the motor, oil chamber, and junction box. The controller can show the real-time temperature of the bearing, and the alarm category display box can tell fault category. However, the corresponding relays, KJ and KS, will not output signals (no action), and there will be no alarming sound.
1.2 Intelligent controller for submersible pumps II
The controller uses PT 100 platinum resistance thermometers as the bearing temperature sensorand the winding temperature alarm sensor, and has an alarm function against water intrusion in the motor, oil chamber, and junction box. The customer can set temperature limitsrespectively for the bearing and the winding. When the bearing temperature or winding temperatureexceeds the limit or water intrudes into the motor, oil chamber, or junction box, the indicator in the alarm category display box will turn on. Meanwhile, the corresponding alarm relays, KS and KJ, will shut, and the signal can be used to connectindicators and control devicesin the external circuit. After the fault is removed, the alarm sound can be stopped by pressing the reset button on the front panel. There is a reset output terminal on the back panel as well, which can be used to connect to the external reset button. Quitting mode: under this mode, the controller can only indicate bearing overheating, winding overheating, and water intrusion in the motor, oil chamber, and junction box. The controller can show the real-time temperature of the bearing and the winding, and the alarm category display box can tell fault category. However, the corresponding relays, KJ and KS, will not output signals (no action), and there will be no alarm sound.
1.3 Intelligent controller for submersible pumps III
The controller usesJW6A as the winding temperature alarm sensor and electrode switches to guard against water intrusion in motorand junction box. The controller has two working modes: monitoring mode and quitting mode. Monitoring mode: under this mode, when the winding temperature exceeds the limit or water intrudes into the motoror junction box, the controller will give an alarm. When the winding temperature exceeds the limit or water intrudes in the motor or junction box, the indicator in the alarm category display box will turn on. Meanwhile, the corresponding alarm relays, KS and KJ, will shut, and the signal can be used to connect indicators and control devices in the external circuit. After the fault is removed, the alarming sound can be stopped by pressing the reset button on the front panel. There is a reset output terminal on the back panel as well, which can be used to connect to the external reset button. Quitting mode: under this mode, the controller can only indicate winding overheating (JW6A), and water intrusion into the motor and junction box. The alarm category display box can tell fault category. However, the corresponding relays, KJ and KS, will not output signals (no action), and there will be no alarm sound.
| Name | Installation form | Remarks | ||||||||
| Wellhole on the ground | Wellhole hang type | Cement wellhole type | Elbow hang type | Valve installation | The course | OpenI | Open II | |||
| 1 | Submersible axial mixed flow pump |
★ | ★ | ★ | ★ | ★ | ★ | ★ | ★ | Pump model,flowrate,head,voltage installation form noted when ordering. |
| 2 | Plate ring | ★ | ★ | ★ | ★ | ★ | ★ | ★ | Q235-A,HT200 or 1Cr18Ni9Ti | |
| 3 | SS wellhole | ★ | ★ | ★ | ★ | ★ | ★ | Q235-A or 1Cr18Ni9Ti | ||
| 4 | Suction hoods | ★ | ||||||||
| 5 | Diffuser pipe | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | |
| 6 | Through-wall pipe | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | |||
| 7 | Drains | ☆ | ||||||||
| 8 | Cement wellhole | ★ | ||||||||
| 9 | EIbows | ★ | ||||||||
| 10 | Wellhole cover | ★ | ★ | ★ | ★ | |||||
| 11 | Lifting device | ★ | ★ | ★ | ★ | ★ | ★ | |||
| 12 | Cable grips | ★ | ★ | ★ | ★ | ★ | ★ | ★ | A | |
| 13 | Sled assembling, | ★ | ||||||||
| 14 | Pump on car assembly | ★ | ||||||||
| 15 | Gaskets | ★ | ★ | ★ | ★ | ★ | ★ | ★ | ★ | |
| 16 | Standard fasteners | ★ | ★ | ★ | ★ | ★ | ★ | ★ | ★ | Common steel or stainless steel |
| 17 | Anchor bolts | ★ | ★ | ★ | ☆ | ★ | ★ | ☆ | Common steel or stainless steel | |
| 18 | Float valve | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | Steel gravity type clap door orbuoyancy tank clap dool |
| 19 | Rubber joints | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | |
| 20 | Special start-up cabinets | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | |
| 21 | Terminal box | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | |
| 22 | Integrated protection, | ★ | ★ | ★ | ★ | ★ | ★ | ★ | ★ | |
| 23 | Power cable, | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | The general length of cable is 10m
or mark out the length. |
| 24 | Control cable, | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | |
| 25 | Water level controller, | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | |
| 26 | Mechanical seal | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | Mark out the quantity of spare parts
when ordering |
| 27 | O type seal ring | ★ | ★ | ★ | ★ | ★ | ★ | ★ | ★ | |
| 28 | Bearing | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | ☆ | |
| 29 | Special tools | ☆ | ☆ | ☆ | ☆ | ☆ | ||||
Note:
★means it is requisite.
☆means it is optional according to customer.
- When ordering, you shall specify the name and modelof the submersible pump, number of units, installation method, range of complete sets, starting mode, head, flow rate, power, voltage, water quality, and materials ofmain parts. Note that the head means total head including all the head loss of the pump unit. If you are not sure about the total head, please provide the net head and installation method and ask our company to calculate the accurate total head and determine the model of the required submersible pump.
- Please refer to the performance curves and tables in this specification to check the maximum head and minimum head. Please consult our company if the value is beyond this range.
- When choosing installation method, it is recommended to give preference to the dimensions specified in this specification for steel shaft installation. Please consult our company if you want to change the dimensions in the table or choose other dimensions for other installation methods.
- Please note the range of complete sets specified in this specification. It is recommended to give preference to must-buy accessories and choose the optional accessories when required.
- Starting modes include direct start, reduced-voltage autotransformer start, and soft start. Our company provides various starting cabinets with adedicated pump protector, automatic level controller, and logic sequence controller for pumping stations withmultiple pumps.
- If not otherwise specified, the frequency of the power supply for the pump is 50Hz and the voltage is generally 380V. It is recommended to choose 6kV and 10kV for pumps with power exceeding 315kW. Please indicate in the contract that the requirements for ordering 50Hz and 660V products are acceptable. You can discuss special products with us which haveanother working frequency (say 60Hz) or voltage.